How to Work with Bullet-Resistant Acrylic

 

Bullet-resistant acrylic

Bullet-resistant acrylic sheets are commonly used in place of glass when impact protection or ballistic security is needed. The material is chosen for use in many applications from retail panels and POP displays to schools and television studios. It is less expensive than bullet-resistant polycarbonate and laminated glass, making it a cost-effective option for those uses. Underwriters Laboratories approve Level 1 bullet-resistant acrylic sheets  for the following: “protection is provided against complete penetration, the passage of fragments of projectiles, or spalling (fragmentation) of the protective material to the degree that injury would be caused to a person standing directly behind the bullet-resisting barrier.”

Bullet-resistant acrylic is also easier to work with since it is pliable and can be cut, sanded, and heated. Here’s what you need to know if you want to work with bullet-resistant acrylic

Take Safe Precautions When Working with Bullet-Resistant Acrylic

If you are cutting, sanding, or heating acrylic, be sure your work area is well-ventilated. The build-up of fumes and fine particles of dust can be a health concern. If possible, work outdoors or use a fume-extraction system indoors. 

You also want to use the right tools. Be sure to use tools that are specifically designated for acrylic. Other tools may damage the material. 

Ensure Proper PPE Before Handling 

Wearing personal protective equipment (PPE) is a must when handling or working with any acrylic. PPE includes, but is not limited to, safety goggles to protect your eyes from dust and debris, gloves to protect your hands from cuts, and a mask to protect your lungs from fine acrylic particles or toxic gasses if the plastic is being heated. 

Bullet-Resistant Acrylic Will Be Harder Than You Think

Because it is a hard plastic, bullet-resistant acrylic can be easily cut, notched, and drilled. But you’ll need the right tools, such as a sturdy sawblade with high horsepower. Once cut, be sure to sand, buff, or polish the acrylic’s edge. 

While bullet-resistant acrylic is strong, it doesn’t necessarily mean it can’t get damaged. Acrylic’s enemy is anything that can scratch it, such as a sharp tool or object, including the wrong cleaning agent. Take care when transporting it and don’t use glass cleaner to remove smudges. Glass cleaners will create tiny scratches in the plastic that will attract dust and damage the finish. A lint-free or micro-fiber cloth dampened with soapy water is all that’s usually needed. 

Bullet-Resistant Acrylic Can Usually Be Handled On-Site

First, know that bullet-resistant acrylic can weigh more than 2 to 3 times as much as tempered glass. While the weight makes it a concern when transporting, the hardness of bullet-resistant acrylic makes it easy to work with on-site if you find you need to make any adjustments like cuts or sanding. 

Go Bullet-Resistant with Acme

Acme manufactures bullet-resistant acrylic level 1 sheets to provide protection against flying debris and projectiles, including small caliber handguns. The material also provides excellent optical qualities, excellent resistance to long-term sunlight exposure and weathering, good electrical resistivity, and low water absorption. Bullet-resistant acrylic sheets are available in a wide range of sizes and thicknesses or can be custom-ordered to your specifications. Contact us for other sizes, or other specific requirements you have in mind. We’re happy to help you find the security you need.